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Automatic dumpling machine AP1020

Purpose and equipment

Automatic dumpling machine AP1020 Pro model is a new line of automatic dumpling machine development by SIGNAL-PACK. A newly patented multistage system of dough sheeting is applied. Dough sheeting process has become more gradual-four stage. It excludes dough mixing and tear which significantly improves dough elasticity and diminishes dough heating. High productivity and automation together with small footprint.

Delivery information
Delivery options: ✔ Customer pick-up ✔ Road transport ✔ Rail transport ✔ Air transport ✔ Sea transport
Warranty information
✔ Warranty and post-warranty services ✔ Prompt maintenance services ✔ Consultations on equipment options, equipment diagnostics, equipment troubleshooting, settings ✔ Commissioning and start-up ✔Customer personnel training  ✔ Equipment trial testing ✔ Spare parts, wear parts and components delivery
Specifications
Max speed, kg/hour, up to
1200
Number of molding rows
2-10
Product weight, g
2-25 (for dumplings and vareniks); 40-60 (for chebureks)
Molding accuracy, %
±10
Power supply
3 phases, 380V, 50 Hz
Installed power, kW
6,0 (without pump)
Dimensions (LxWxH), no more, mm
1000х1650х2000
Weight, kg (max)
800 (without pump)
Types of products
Vareniki with volumetric edge
Vareniki with volumetric edge
Triangular-shaped vareniki
Triangular-shaped vareniki
Kurze
Kurze
Braided edge vareniki
Braided edge vareniki
Vareniki with wavy edge with even bottom edge
Vareniki with wavy edge with even bottom edge
Vareniki with wavy edge
Vareniki with wavy edge
Vareniki (classic type)
Vareniki (classic type)
Hand-made finish
Hand-made finish
Ribbed dumpling
Ribbed dumpling
Dumpling with inscription
Dumpling with inscription
Dumpling with image
Dumpling with image
Round with wavy edge
Round with wavy edge
Matryoshka
Matryoshka
Fish-shaped
Fish-shaped
Triangular with wavy edge
Triangular with wavy edge
Triangular with even edge
Triangular with even edge
Heart-shaped
Heart-shaped
Round with toothed edge
Round with toothed edge
Ural type molding
Ural type molding
Shaped dumplings, not pinched
Shaped dumplings, not pinched
Hex-shaped
Hex-shaped
Square with wavy edge
Square with wavy edge
Square with even edge
Square with even edge
Dumplings with hand-made imitation, type 2
Dumplings with hand-made imitation, type 2
Dumplings with hand-made imitation, type 1
Dumplings with hand-made imitation, type 1
Saturn type dumplings
Saturn type dumplings
Types of packages
Bag closed by sewing
Bag closed by sewing
Tray
Tray
Zip-lock bag
Zip-lock bag
Bag with a sticker
Bag with a sticker
Bag with adhesive tape
Bag with adhesive tape
Bag with handle hole
Bag with handle hole
Bag with carry handle
Bag with carry handle
Doy-pack
Doy-pack
Clipped bag
Clipped bag
Four-edge sealed bag
Four-edge sealed bag
Flat bottom bag
Flat bottom bag
Gusseted bag
Gusseted bag
Pillow bag
Pillow bag
Bag with advertising tape
Bag with advertising tape
  • The equipment is made of materials approved to use in food industry. Frame and housing made of stainless steel;
  • All components and surfaces in contact with food are easy for sanitation;
  • Dough cut offs are minimum and might be reused for the next production lot. Different replaceable molding drums might be applied for product molding;
  • Automatic dumpling machine is an assembled unit based on a frame. Stuffing pump is placed on the frame of the automatic dumpling machine which let the whole complex to be movable;
  • The machine might be completed with different filling pump depending on the structure and texture of the filling (screw-type, gear-type, vane-type);
  • The filling is fed through the dismountable stuffing distributor of composite section having minimal impact on the dough structure and providing uniform filling among the rows;
  • The machine design allows to manufacture production from soft and hard wheat. Different dough colour and recipe application is possible;
  • Four stage dough rolling. Dough rolling process excludes dough mixing and “tear”. Minimum dough shrinkage after the product molding;
  • Innovative roller sealing system (without bushings);
  • Nord gears (Germany). Bevel gear units are to be used in the automatic dumpling machine for high energy performance, durability and long life time;
  • Ergonomical design of control location. User-friendly menu;
  • Dough is delivered to the automatic machine hopper by pieces. So there is no need for separate dough rolling and feeding units;
  • Oil-bath lubrication of gears;
  • SKF bearings.